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My home built metal DDR pad (Part IV)
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traydemark03
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5480. PostPosted: Tue Oct 24, 2006 9:20 pm    Post subject: Reply with quote

Still working on my riptide pad. Is there any other method other than the little triangles, to mount the corner brackets? I can't get those stupid triangles right.
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ChilliumBromide
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5481. PostPosted: Wed Oct 25, 2006 4:08 pm    Post subject: Reply with quote

@ Firezion: 1/8" lexan should be able to handle pretty much anything you hit it with, but if you're still not comfortable going with that, 3/16" would work too. (if you can find it)

@ trayde: you can use a ridge, using a square of lower-gauge (around 1/8" thick) sheet steel* over the entire pad. Make the holes that the arrows are in slightly smaller (no more than 1/4" per side) than the panels themselves. This will give you give you slightly recessed arrows, and it will make it so you can unscrew the main cover sheet, then you'll be able to remove, clean, and maintain all your arrows.
* = a lexan or plexiglas sheet would work too.
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geckoinc99
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5482. PostPosted: Wed Oct 25, 2006 4:48 pm    Post subject: Reply with quote

firezion,
I've built pads that have been used past 350 pounds, so I'm sure that I have an answer for you. The answer depends on the type of pad you're building. If you're going form a DDRHomePad or similar design where the plexiglass is supported across the entire area, then the thin type will be just fine. If you're doing a Riptide style, then you will need something more substantial. I have 0.093" ontop of 0.22" plexiglass (both from Lowes). Mine is closer to Riptides design, so the majority of the support is on the sides. Plexiglass breaks mostly if it bends too much, so to stop the bending, I put a support in the middle of the arrow well. It's the same height as the contacts, so that it allows the arrow to make contact, but stops the bending. This small mod has allowed my pad to take considerable amounts of weight that others wouldn't be able to handle. Some complain that it would show up with lighting, but my argument is that your foot will be on top of it anyway, so you probably won't notice it much. This was just my method, but it has made my pads last over a year.

David
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Matrlx
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5483. PostPosted: Wed Oct 25, 2006 7:58 pm    Post subject: Reply with quote

geckoinc99:

Have you had any experience with the panels flexing or bending too much with just two sheets of thinner lexan? I'm wondering if you've experienced problems with it (since most Riptide pads aren't built like that) or if it's just a precautionary measure?

I'm going to be building a new set of pads probably soon to sell to a local high school (lots of abuse and I won't have access to free 1/4" plexi this time), so I'm trying to research how cautious I really need to be with the thickness of the arrow panels to make it reliable.
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ChilliumBromide
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5484. PostPosted: Wed Oct 25, 2006 8:24 pm    Post subject: Reply with quote

1/8" plexiglas panels have kept me going with only 3 cracked panels since may, and I have some friends who are over 220 lbs who come over and play on them, so I'd think that lexan, a superior material, wouldn't have too many worries. Basically, decrease either how much it moves in general (like arcade pads, where you just hit 'em; they don't have to go down any distance one might possibly notice), or you make it so that they simply don't bend. Do this by having them held up by a light foam, so that they can go down, sensors touch, and no bending/flexing involved.
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traydemark03
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5485. PostPosted: Wed Oct 25, 2006 8:26 pm    Post subject: Reply with quote

DancingTofu wrote:
@ trayde: you can use a ridge, using a square of lower-gauge (around 1/8" thick) sheet steel* over the entire pad. Make the holes that the arrows are in slightly smaller (no more than 1/4" per side) than the panels themselves. This will give you give you slightly recessed arrows, and it will make it so you can unscrew the main cover sheet, then you'll be able to remove, clean, and maintain all your arrows.
* = a lexan or plexiglas sheet would work too.


I don't completely understand this. You mean like putting a whole sheet of steel or plexi over the entire pad and then cut out out spaces for the arrow panels?

this is what I want to avoid:
http://www.digitaltorque.com/mydancepad/?display=4%20-%20supports%20and%20switches%2F64005.jpg

I was thinking. Maybe I can just cut the plexi into octagons so I can screw the corner braces in, and then just have something on the side of the pad to keep the plexi from falling out and/or hitting the screws toward the ends of the pad.

Or just drill larger holes in the plexi to prevent the screws for the corner brace to brush against the panel. Has anyone cracked panels with this method. It seems like the plexi may put stress on the screws but if the panels were restricted by the walls of the well, then I guess, it shouldn't be able to touch the screws. right?

Opinion/advice?

And also...what size screws am I suppose to use with the 2" mending brackets for the contacts. The drywall screws listed in the riptide tools are too rounded under the head and it prevents the mending bracket from being flush with the head of the screws.
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firezion
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5486. PostPosted: Thu Oct 26, 2006 12:35 am    Post subject: Reply with quote

Thanks for the anwers! Now I know my lexan is durable enough.


Ok, here´s some more info about my plans.

Firezion Double Dancepads

Cooks: One plain nerd and an electronic installer.

Receipe: A bit of riptide mushrooms foiled in a stoli, and spiced up with Matrix sensors. And ofcourse something added by ourselves. E13.gif

Indegredients:

Lexan, 6mm thick (~0.22")
(Hopefully) Chrome sheet metal
Plywood (Type: "Film" as we call it in finland? Most impact resistance.)
Random wood if we need it.
Metal pipe for bars.
4 ultra birght LED´s for every arrow
Custom made Grafique á la Frans (that would be me)


That´s why I still have some questions:

Has anybody used MyMyBox´s sensors? Because Im really interested to know how good they are? Ofcourse, theyre as pricy as water in saudi-arabia, but as Im interested in doing an article of building these things in the finnish daning games pages so I might get a bit of discount if I advertise them.. E13.gif but we´ll see about that. :7

I remember I saw someone talking about "green sensors" and so on, are there differences in these all of these arcadesensors and wich ones I should pick? Price/quality? Is it really enough to add only 2 sensors as mymybox claims? How do you place them when there is only 2? E10.gif

I already have enought Lexan for 6 arrows of 8, and it´s gooood, the best there is, one that they use on woodcutters or whatever those huge machines cutting down logs are called.. would´ve costed about 200€ that quality/amount from stores.. and my I got it from my friend for free. biggrin.gif *makes his very own little winningdance* E15.gif

Sorry, I was a total newb 2 weeks ago, now I´ve read about 150 of these pages here, but I still want to know more. :7 Thank´s for everyone who has made this possible.
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Matrlx
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5487. PostPosted: Thu Oct 26, 2006 7:51 pm    Post subject: Reply with quote

traydemark03 wrote:

this is what I want to avoid:
http://www.digitaltorque.com/mydancepad/?display=4%20-%20supports%20and%20switches%2F64005.jpg

I was thinking. Maybe I can just cut the plexi into octagons so I can screw the corner braces in, and then just have something on the side of the pad to keep the plexi from falling out and/or hitting the screws toward the ends of the pad.

Or just drill larger holes in the plexi to prevent the screws for the corner brace to brush against the panel. Has anyone cracked panels with this method. It seems like the plexi may put stress on the screws but if the panels were restricted by the walls of the well, then I guess, it shouldn't be able to touch the screws. right?

Opinion/advice?

And also...what size screws am I suppose to use with the 2" mending brackets for the contacts. The drywall screws listed in the riptide tools are too rounded under the head and it prevents the mending bracket from being flush with the head of the screws.


I'm trying to find a way around the corner pieces of wood too, it's easily the most tedious part of constructing the pad base. The problem is that there has to be something rigid underneath the corner braces to support them.

I saw an earlier post a long while back where the poster used some nuts that the screws fit through underneath the corner braces instead of a triangle of wood. It's an alternative, but it would probably cost a good chunk of change too.

I'm always still trying to think up a better way to do it ..

I'm not really understanding how you're planning to put the screws through the plexiglass as well as screw in the corner braces on top though.
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traydemark03
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5488. PostPosted: Fri Oct 27, 2006 9:41 am    Post subject: Reply with quote

Matrlx wrote:


I'm trying to find a way around the corner pieces of wood too, it's easily the most tedious part of constructing the pad base. The problem is that there has to be something rigid underneath the corner braces to support them.

I saw an earlier post a long while back where the poster used some nuts that the screws fit through underneath the corner braces instead of a triangle of wood. It's an alternative, but it would probably cost a good chunk of change too.

I'm always still trying to think up a better way to do it ..

I'm not really understanding how you're planning to put the screws through the plexiglass as well as screw in the corner braces on top though.


Well, I was just thinking drilling the sheet metal screws through the bracket and the base until they're flush with all the panels. I guess a small piece of plywood would work even if it's not a precise triangle. Your pictures look as if you didn't use the triangles; what method did you use?

As far as the posts you mentioned, it was riptide and another guy. riptide was saying he wanted to use machine screws and that he would use wood screws to screw the nuts into the base and then have those nuts act as a receiver for the machine screws...nuts...that paragraph sounds funny
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Matrlx
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5489. PostPosted: Fri Oct 27, 2006 3:14 pm    Post subject: Reply with quote

My pad uses the triangles, if you look closer at the pictures, the triangles are attached to the brackets already.

The reason you see the littles squares in each corner is because the triangles I made were too short. My pad has been through 3 different sensor systems, so I didn't build it to fit the one it has now, I had to make a lot of adjustments to make the current one fit.
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traydemark03
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5490. PostPosted: Fri Oct 27, 2006 11:19 pm    Post subject: Reply with quote

Matrlx wrote:
My pad uses the triangles, if you look closer at the pictures, the triangles are attached to the brackets already.

The reason you see the littles squares in each corner is because the triangles I made were too short. My pad has been through 3 different sensor systems, so I didn't build it to fit the one it has now, I had to make a lot of adjustments to make the current one fit.


I don't know enough hardware to come up with any ideas. If only I had a tablesaw or miter saw. Has anyone else come up with a way around the triangles?
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traydemark03
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5491. PostPosted: Sat Oct 28, 2006 11:58 pm    Post subject: Reply with quote

I'm having trouble soldering to sheet metal. I'm using 22 Ga galvanized sheet metal. I used a sander to clean up the metal and still, the solder won't stick. Actually, I can get the solder to stick by itself, but when I try to add in a wire, the solder comes off and won't stick. Anyone know what's up?
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geckoinc99
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5492. PostPosted: Sun Oct 29, 2006 8:54 pm    Post subject: Reply with quote

Part of the problem soldering to sheetmetal is that it's hard to get the area to heat up since there's plenty of metal for heat to dissipate to. You can try tinning the wire first (heating just the wire and then coating it with solder). That might help. I was able to get it to solder by taking a grinding disk and making a very thin spot on the metal (almost as thin as a sheet of paper). This made it easier to get the metal to heat up. Another idea would be to skip soldering and just bolt the wire to the metal. Depending on how your square was done, if you have bolts going through your square (like I have on mine), then you can attach a washer and ring terminal to attach a wire. This only works if the sheetmetal also touches the washer of course. It works well and is more durable. It's also easier to repair. Anyway, a few ideas for you to try. Good luck.

David
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traydemark03
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5493. PostPosted: Sun Oct 29, 2006 9:36 pm    Post subject: Reply with quote

geckoinc99 wrote:
Part of the problem soldering to sheetmetal is that it's hard to get the area to heat up since there's plenty of metal for heat to dissipate to. You can try tinning the wire first (heating just the wire and then coating it with solder). That might help. I was able to get it to solder by taking a grinding disk and making a very thin spot on the metal (almost as thin as a sheet of paper). This made it easier to get the metal to heat up. Another idea would be to skip soldering and just bolt the wire to the metal. Depending on how your square was done, if you have bolts going through your square (like I have on mine), then you can attach a washer and ring terminal to attach a wire. This only works if the sheetmetal also touches the washer of course. It works well and is more durable. It's also easier to repair. Anyway, a few ideas for you to try. Good luck.

David


Well I'm trying to connect all the sheet metal strips I put under the bottom arrow panels so that they only need to hit one contact to register (I got the idea from a super old post..or was is in shadow_dragonz faqs) I did read having to heat up the metal, I think I'll try soldering under a lamp that emits some heat...or will that still not be enough heat to get the solder to stick?

Oh well I'll try it out.

Oh and about how big of a gap (measurement please) is there between the triangles and the panels in riptide's design? I'm worried about the panels slipping out of the brackets.
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ChilliumBromide
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5494. PostPosted: Sun Oct 29, 2006 11:17 pm    Post subject: Reply with quote

traydemark03 wrote:
DancingTofu wrote:
@ trayde: you can use a ridge, using a square of lower-gauge (around 1/8" thick) sheet steel* over the entire pad. Make the holes that the arrows are in slightly smaller (no more than 1/4" per side) than the panels themselves. This will give you give you slightly recessed arrows, and it will make it so you can unscrew the main cover sheet, then you'll be able to remove, clean, and maintain all your arrows.
* = a lexan or plexiglas sheet would work too.


I don't completely understand this. You mean like putting a whole sheet of steel or plexi over the entire pad and then cut out out spaces for the arrow panels?

this is what I want to avoid:
http://www.digitaltorque.com/mydancepad/?display=4%20-%20supports%20and%20switches%2F64005.jpg

I was thinking. Maybe I can just cut the plexi into octagons so I can screw the corner braces in, and then just have something on the side of the pad to keep the plexi from falling out and/or hitting the screws toward the ends of the pad.

Or just drill larger holes in the plexi to prevent the screws for the corner brace to brush against the panel. Has anyone cracked panels with this method. It seems like the plexi may put stress on the screws but if the panels were restricted by the walls of the well, then I guess, it shouldn't be able to touch the screws. right?

Opinion/advice?

And also...what size screws am I suppose to use with the 2" mending brackets for the contacts. The drywall screws listed in the riptide tools are too rounded under the head and it prevents the mending bracket from being flush with the head of the screws.
Misunderstood; I thought you were talking about the brackets. xP


As for soldering, electrical tape works fine, but wear gloves if you're going to be using it a lot.
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traydemark03
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5495. PostPosted: Mon Oct 30, 2006 12:28 am    Post subject: Reply with quote

DancingTofu wrote:
traydemark03 wrote:
DancingTofu wrote:
@ trayde: you can use a ridge, using a square of lower-gauge (around 1/8" thick) sheet steel* over the entire pad. Make the holes that the arrows are in slightly smaller (no more than 1/4" per side) than the panels themselves. This will give you give you slightly recessed arrows, and it will make it so you can unscrew the main cover sheet, then you'll be able to remove, clean, and maintain all your arrows.
* = a lexan or plexiglas sheet would work too.


I don't completely understand this. You mean like putting a whole sheet of steel or plexi over the entire pad and then cut out out spaces for the arrow panels?

this is what I want to avoid:
http://www.digitaltorque.com/mydancepad/?display=4%20-%20supports%20and%20switches%2F64005.jpg

I was thinking. Maybe I can just cut the plexi into octagons so I can screw the corner braces in, and then just have something on the side of the pad to keep the plexi from falling out and/or hitting the screws toward the ends of the pad.

Or just drill larger holes in the plexi to prevent the screws for the corner brace to brush against the panel. Has anyone cracked panels with this method. It seems like the plexi may put stress on the screws but if the panels were restricted by the walls of the well, then I guess, it shouldn't be able to touch the screws. right?

Opinion/advice?

And also...what size screws am I suppose to use with the 2" mending brackets for the contacts. The drywall screws listed in the riptide tools are too rounded under the head and it prevents the mending bracket from being flush with the head of the screws.
Misunderstood; I thought you were talking about the brackets. xP


As for soldering, electrical tape works fine, but wear gloves if you're going to be using it a lot.


Ok...whoa...

Just use electrical tape instead of soldering? Wear gloves if I use the pad a lot? Or the tape?

I'm kinda slow, you're gonna have to break it down barney style
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ChilliumBromide
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5496. PostPosted: Wed Nov 01, 2006 5:07 pm    Post subject: Reply with quote

Yeah, soldering will hold better, but electric tape is quicker and easier. Wear gloves with the electric tape, it has chemicals in it that can cause issues.
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5497. PostPosted: Wed Nov 01, 2006 5:09 pm    Post subject: Reply with quote

You can just use tape to hold the wire to the metal. Works okay as long as the tape sticks well enough. Soldering is a much better connection if you can't bolt the wire in place. As I said before, if you just make a spot thinner you can solder to it with just a regular soldering iron.

I was one of the first to recommend using the continuous ring for Riptides pad design. Like you, I saw the merit in having a touch one spot to make contact. However, if you wanted more arcade style accuracy, then you were better off staying with his design. My experience with arcade pads has always been that you had to have your whole foot on the arrow and with a decent amount of pressure to get it to work right. Granted this was probably because of worn sensors and they probably didn't maintain the machine much.

David
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5498. PostPosted: Wed Nov 01, 2006 8:19 pm    Post subject: Reply with quote

geckoinc99 wrote:
You can just use tape to hold the wire to the metal. Works okay as long as the tape sticks well enough. Soldering is a much better connection if you can't bolt the wire in place. As I said before, if you just make a spot thinner you can solder to it with just a regular soldering iron.

I was one of the first to recommend using the continuous ring for Riptides pad design. Like you, I saw the merit in having a touch one spot to make contact. However, if you wanted more arcade style accuracy, then you were better off staying with his design. My experience with arcade pads has always been that you had to have your whole foot on the arrow and with a decent amount of pressure to get it to work right. Granted this was probably because of worn sensors and they probably didn't maintain the machine much.

David

Here's an example of using electrical tape. It has kept the wires attached to the sensor for about three months now, and it's still the same piece of electrical tape. I got the cheapest electrical tape and only used a small amount. Had I bought a more expensive kind and used a slightly larger piece, I would comfortably rely on that piece to hold for as long as 12 months before even checking it again. Electrical tape > other tape because it has 0 conductivity of electricity and low heat conductivity. So, if you're like me, and don't want to/don't know how to solder, it's the way to go.
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traydemark03
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5499. PostPosted: Wed Nov 01, 2006 10:30 pm    Post subject: Reply with quote

DancingTofu wrote:
Yeah, soldering will hold better, but electric tape is quicker and easier. Wear gloves with the electric tape, it has chemicals in it that can cause issues.


geckoinc99 wrote:
You can just use tape to hold the wire to the metal. Works okay as long as the tape sticks well enough. Soldering is a much better connection if you can't bolt the wire in place. As I said before, if you just make a spot thinner you can solder to it with just a regular soldering iron.

I was one of the first to recommend using the continuous ring for Riptides pad design. Like you, I saw the merit in having a touch one spot to make contact. However, if you wanted more arcade style accuracy, then you were better off staying with his design. My experience with arcade pads has always been that you had to have your whole foot on the arrow and with a decent amount of pressure to get it to work right. Granted this was probably because of worn sensors and they probably didn't maintain the machine much.

David


I kept the idea of the continuous ring however, instead of the tape I drilled tiny holes on the sheet metal strips, and then pulled a wire (stripped extra long at the end) through and coiled it together. Then I soldered it so it wouldn't come undone. I'm paranoid that if I just use tape, it'll come loose even though, like you said, it'll hold if done right. This method works perfectly.

When it comes to the arcades, I have played on a fairly new one and it does register with little pressure. I didn't have to have my whole foot on the arrow (just tip toe like) just as long as I tapped it hard enough.

As far as electrical tape, I had no clue I had to take precautions like wearing gloves. That's useful info E1.gif

I'm almost done with the first pad. I just have to adjust the sensitivity. I used 6 #8 washers for each mending bracket (3 per screw) and wow, it was definitely too high. The corner bracket presses the ground and the contact together and the button doesn't stop triggering. I didn't account for the mounting tape's thickness so yeah... it's about as thick as a washer and a half. I'm gonna try one washer per screw and hopefully that works.
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