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My home built metal DDR pad (Part IV)
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stoli
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3900. PostPosted: Sat Apr 02, 2005 12:18 pm    Post subject: Reply with quote

For the most part, there is not much original about my pad. With the exception of the screws holding the arrow pads down (instead of the corner brackets) I just combined several other designs that I found links to on this forum. The screws might not even be original for all I know. I'm sure it's been done before. I didn't come across another design that used them so I will be happy to take credit for their success (or eventual failure). I am still working out some kinks but I think they will hold up well. They also work as sensitivity adjusters, which is handy.

Ulala321 - Borders are made up of sheet metal wrapped around wood.

Steve771 - No special tools. Didn't even score the metal (which I plan on trying with my next pad). I used a few clamps, a piece of wood and a rubber mallet. The trick to a nice edge is to properly clamp and secure the metal to the piece of wood you are wrapping it around. You also need to bend it in very small, uniform increments (light taps with the rubber mallet). Any heavy blows with the mallet will cause dimpling. Not sure if I can explain it without a picture but it is like a sheet metal sandwich. You lay the sheet on top of the piece of wood you are wrapping it around, then you take another piece of wood and clamp it firmly on top of the sheet all along the edge that you are bending the metal around. The extra piece of wood prevents the sheet metal from rising off the surface of the wood during the bending processs and helps you get a nice sharp 90 degree bend. This would not work if you screwed the sheet metal down before bending it over the edge since the screws would get in the way of the piece of wood you are clamping along the edge. Essentially, the screws are performing the same purpose (keeping the metal firmly against the wood) but not as uniformly. It was my intent to avoid any screws on the static panels however, which is why I used this clamping method. Clear as mud?

SuRfreAk - I'd be happy to post a few more shots after a month or two of use. It looks like it is going to work real well however. It obviously shows smudges, fingerprints and stuff like that but that all wipes off in a few seconds and from a wear standpoint, there doesn't seem to be much. It looks as if there is a small amount of scuffing and some slight scratching of the surface but I doubt it would show up in a picture. I've used some stuff called Simichrome in the past to buff out large scuffs on a polished surface like this one, but I don't think I am going to bother doing any polishing. After all, it's a dance pad. My goal was to start off with a certain bling-bling factor when I presented it to my daughter. I knew I had accomplished that when her eyes popped out of her head and her jaw dropped. That has since worn off and now it's something you jump around on all day. As long as the arrow pads work properly, I think she'll be happy. I'm sure you will agree that functionality outweighs looks when it comes to this sort of thing.

Stoli
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Yutarou
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3901. PostPosted: Sat Apr 02, 2005 3:59 pm    Post subject: Reply with quote

Alright, so I looked over that site, and I understand it more or less. My biggest problem will probably be making the controller. I understand the idea behind it, but I'm hesitant to pop open my Xbox controller (I don't have a PS/PS2) just on that. Does anyone have a guide on how to hook up an xbox controller? It would be a huge help.
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steve771
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3902. PostPosted: Sat Apr 02, 2005 5:56 pm    Post subject: Reply with quote

Hey stoli, thanks! Don't dis your instructions, I thought that was very clear. I think I might lightly score the metal and use your method of clamping and see how that comes out. Did you contact cement the top before bending or after? I did find those screws you used... very low profile head and yet it has a wide diameter (relatively). I think I'll go with the same method you did, as with a small compression, I don't think the screwheads will cause any problems and it looks sharper than the corner brace method. I'm going to use aluminum flashing for the stationary pads though... they are kinda shiny, but does anyone have any sort of polish they would recommend for that?
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Ulala321
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3903. PostPosted: Sat Apr 02, 2005 6:23 pm    Post subject: Reply with quote

Yutarou, you'd probably be better off buying a cheap X-Box pad and ripping the control box off of it and soldering directly to it.

I've read before of someone having problems with their game saying their pad is disconnected from the X-Box/PS2 while in the middle of play.. I'm experiencing something similar. In the middle of any given song, it'll randomly for a split second bring up a box that says "please reconnect controller to slot 1" and then as quickly as it came, it disappears. So, it's not really a huge problem, but more of an annoyance. Either way, does anyone know anything about this and possible ways of solving it?
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stoli
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3904. PostPosted: Sat Apr 02, 2005 8:51 pm    Post subject: Reply with quote

steve771 wrote:
Did you contact cement the top before bending or after? ... does anyone have any sort of polish they would recommend for that?


I did on the sides (frame) but not on the square stationary pads. The cement is no substitute for a good clamp, but it helps to keep the metal from shifting during the bend.

I thought about using aluminum before I found the mirror finish steel. Go with the galvy for the switch pads though, since solder doesn't stick well to the Al. You might try the Simichrome Polish. Comes in a tube, like toothpaste. Elbow grease is required but it leaves a nice finish. I found it at the local Harley dealer.

I have three pieces of advice regarding my design (which I will eventually mention on my site, but post here for the time being):

1. I drilled the corner holes in the lucite on my drill press, carefully holding the 2 pieces together so they all line up perfectly. Then, when you have built the switch and are ready to secure the lucite squares, you should set them in place, mark where each screw will go, remove the lucite and predrill for each screw. When you predrill, make sure you drill as straight as possible so the screw goes in exactly perpendicular to the surface. That will ensure the wide head will sit nice and flat on the top of the lucite.

2. I initially had some issues with arrows that would randomly stop working. When my kids used the pad in bare feet, it would work perfectly. But, when they used socks or shoes, occaisionally an arrow would just stop working and then fix itself a little while later. I thought that my switches were too sensitive and that perhaps the lucite was getting compressed along the screw shank and binding so as to cause a short (or some noise) in the switch. This was not the case however. What was happening was a charge was building on the center panel and the static buildup was affecting the controller. Probably creating a slight potential across the switch panels and convincing the brains of the controller that the switch was bad. Anyways, the solution was to tie the center pad to one of the back corner pads with a small wire acting as a grounding strap (even though the corners look like they are touching, there is actually a slight gap). This stopped the static buildup and fixed the problem. There was never a problem when they used bare feet since the skin is a good enough conductor to disipate the charge. This problem does not arise on ddrHomePads design since the corner braces act as bonding straps between the center and corner panels. It may be necessary to tie the metal frame to the controller ground, but I am not going to do this unless I notice further problems. It is my understanding that the ddrHomePad design does not do this so I doubt I will have to either.

3. I am still working on the best solution for the material to use in the corners of the switches - just below the screws. I tried some high density wx-stripping, which so far has worked the best. I also tried the foam-core which is a bit too stiff for this design (I have no doubt that it is the best option for the corner brace design however). Right now I am conviced that some small pieces of mousepad rubber would work the best for this design. It would be just about the right thickness, fairly compressible, and should provide enough rebound strength to keep the lucite from binding along the screw shank. I hope to try it out next week.

My posts are getting kind of long. In the future, I'll try to keep the long winded discussions to my web site.
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Shogun
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3905. PostPosted: Sat Apr 02, 2005 9:15 pm    Post subject: Reply with quote

Finally I can post...why is it that after I registered I had to wait 3 hours?

Anyways, I've been lurking here for the past few days. I'm getting into DDR for fun and weight loss, and I'm wanting to build my own pad.

I saw a pad several pages back that looked like it had the top of a flat pad on it. It looked like the owner gutted the soft pad and used the contacts on his homemade pad. Is this a viable option? This would be easier on me and give it a nice professional look. That, or I'm wrong and his pad has something else on it.

I plan on going with an Xbox and DDR Ultramix 1 and 2 if that matters.
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SuRfReAk
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3906. PostPosted: Sun Apr 03, 2005 10:20 am    Post subject: Reply with quote

First off, quit complaining. When you say "contacts" do you mean the he soldered to the circuit board of the soft pad, or used the actual sensors in his pad? The second option is a no-no, I thought about doing it myself, but the sensors are too cheap to last more than a month or so.
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Shogun
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3907. PostPosted: Sun Apr 03, 2005 1:46 pm    Post subject: Reply with quote

SuRfReAk wrote:
First off, quit complaining. When you say "contacts" do you mean the he soldered to the circuit board of the soft pad, or used the actual sensors in his pad? The second option is a no-no, I thought about doing it myself, but the sensors are too cheap to last more than a month or so.


Excuse me? Are you telling me to quit complaining? Nothing in my post was a complaint outside of the fact that this forum would not allow me to post for 3 hours after I had already registered and clicked the link in my email. You've no right to speak to me that way even if I am new to this forum. You're creating a very negative image if yourself and of this place.

And it looked like he took the sensors already wired up out of a soft pad and put them into his hard pad. It was Ponity's pad. I sent him a PM about it but he hasn't responded yet.
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bet
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3908. PostPosted: Sun Apr 03, 2005 1:55 pm    Post subject: Reply with quote

Since you guys build your own pads maybe you could help me fix mine. It is a tx-1000. I have only had it 2 days and the back arrow is not working. What could possibly be wrong? What can I try?
Thanks
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Ulala321
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3909. PostPosted: Sun Apr 03, 2005 4:46 pm    Post subject: Reply with quote

Shogun, no worries bud. Actually, it's recommended that you buy a cheap soft pad and rip off the control box and solder to the contacts on the circuit board inside. Then, you can just put the circuit board back in the control box. I'm told that this not only is easier than using an X-Box controller or some other such thing, but that it helps prevent static build ups that might fry your circuit board. You should totally go with a cheap soft pad that you can rip up. I encourage you to stick it out around here, you can learn a lot! I came here knowing nothing, and now I have my own home built pad. It's got a bug or two, but it's getting there and it's great! So, with that, stick around bud!

To reiterate:
Ulala321 wrote:

I've read before of someone having problems with their game saying their pad is disconnected from the X-Box/PS2 while in the middle of play.. I'm experiencing something similar. In the middle of any given song, it'll randomly for a split second bring up a box that says "please reconnect controller to slot 1" and then as quickly as it came, it disappears. So, it's not really a huge problem, but more of an annoyance. Either way, does anyone know anything about this and possible ways of solving it?


Also, it seems to only happen while during intense stomping/combos. Think MAX 300 on standard or even .59 on heavy. Only during the big combos with lots of steps does it give me this problem. I'm gonna open my control box and double check all connections, but if anyone can give me any insight, it'd be appreciated!! E1.gif
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Shogun
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3910. PostPosted: Sun Apr 03, 2005 5:30 pm    Post subject: Reply with quote

Ulala321 wrote:
Shogun, no worries bud. Actually, it's recommended that you buy a cheap soft pad and rip off the control box and solder to the contacts on the circuit board inside. Then, you can just put the circuit board back in the control box. I'm told that this not only is easier than using an X-Box controller or some other such thing, but that it helps prevent static build ups that might fry your circuit board. You should totally go with a cheap soft pad that you can rip up. I encourage you to stick it out around here, you can learn a lot! I came here knowing nothing, and now I have my own home built pad. It's got a bug or two, but it's getting there and it's great! So, with that, stick around bud!

To reiterate:
Ulala321 wrote:

I've read before of someone having problems with their game saying their pad is disconnected from the X-Box/PS2 while in the middle of play.. I'm experiencing something similar. In the middle of any given song, it'll randomly for a split second bring up a box that says "please reconnect controller to slot 1" and then as quickly as it came, it disappears. So, it's not really a huge problem, but more of an annoyance. Either way, does anyone know anything about this and possible ways of solving it?


Also, it seems to only happen while during intense stomping/combos. Think MAX 300 on standard or even .59 on heavy. Only during the big combos with lots of steps does it give me this problem. I'm gonna open my control box and double check all connections, but if anyone can give me any insight, it'd be appreciated!! E1.gif


Awesome advice, thanks a lot. I'll definatley do that. I wasn't sure if I could use the sensors from the cheap-o mat or solder my own to the control box. I like the idea of the latter because it really gives the pad a professional look. Thanks again.
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Aflac
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3911. PostPosted: Sun Apr 03, 2005 6:04 pm    Post subject: Reply with quote

Stoli:

Just a couple quick questions, when you created your X and O panels, how did you wire them? Did you wire them just like DDRHomepad did to his arrow solders? And is the controller mounted and soldered onto/into your pad the same way DDRHomepad did on his? Thanks!


And another question directed to the forum:

Is it a good idea to use aluminum/brushed aluminum sheet metal for the metal on the pad (not including the contacts)? Personally i have a liking for the brushed steel/brushed aluminum look and i really want to incorporate this on my pad; however it occured to me that this type of metal will not stand up well to the pouncing and pounding of DDR. does anyone have some input on this?
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stoli
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3912. PostPosted: Sun Apr 03, 2005 7:19 pm    Post subject: Reply with quote

Aflac wrote:
Stoli:

...when you created your X and O panels, how did you wire them? Did you wire them just like DDRHomepad did to his arrow solders? And is the controller mounted and soldered onto/into your pad the same way DDRHomepad did on his? Thanks!


X and O are wired the same as the arrows. Find the non-ground side of the button on the controller and solder into it.

I didn't look real hard at the way DHP mounted the controller on his pad but I am sure that the wiring is similar. I can tell you that the controller I used is not recommended unless you have soldered before and are up for some delicate work. I think DHP has some links to some controllers that are better suited for this purpose. Check back to my web site in a week or so and I should have some pics that show the wiring.
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Shogun
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3913. PostPosted: Sun Apr 03, 2005 7:22 pm    Post subject: Reply with quote

stoli wrote:
Aflac wrote:
Stoli:

...when you created your X and O panels, how did you wire them? Did you wire them just like DDRHomepad did to his arrow solders? And is the controller mounted and soldered onto/into your pad the same way DDRHomepad did on his? Thanks!


X and O are wired the same as the arrows. Find the non-ground side of the button on the controller and solder into it.

I didn't look real hard at the way DHP mounted the controller on his pad but I am sure that the wiring is similar. I can tell you that the controller I used is not recommended unless you have soldered before and are up for some delicate work. I think DHP has some links to some controllers that are better suited for this purpose. Check back to my web site in a week or so and I should have some pics that show the wiring.


If you don't mind me asking, what is the purpose of wiring the X and O buttons?
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stoli
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3914. PostPosted: Sun Apr 03, 2005 7:37 pm    Post subject: Reply with quote

I did it because a lot of the pads I looked at had them. I suppose you could do without the O, but the X gets a decent workout between songs.
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Shogun
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3915. PostPosted: Sun Apr 03, 2005 7:52 pm    Post subject: Reply with quote

stoli wrote:
I did it because a lot of the pads I looked at had them. I suppose you could do without the O, but the X gets a decent workout between songs.


Are X and O required?
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Negated Void
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3916. PostPosted: Sun Apr 03, 2005 7:58 pm    Post subject: Reply with quote

In some form, yes. Some people have them as simple pushbuttons or attached to the controll box, but you'll probably need them for various things like selecting songs.

--Matt
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Ulala321
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3917. PostPosted: Sun Apr 03, 2005 11:36 pm    Post subject: Reply with quote

Ulala321 wrote:

To reiterate:
Ulala321 wrote:

I've read before of someone having problems with their game saying their pad is disconnected from the X-Box/PS2 while in the middle of play.. I'm experiencing something similar. In the middle of any given song, it'll randomly for a split second bring up a box that says "please reconnect controller to slot 1" and then as quickly as it came, it disappears. So, it's not really a huge problem, but more of an annoyance. Either way, does anyone know anything about this and possible ways of solving it?


Also, it seems to only happen while during intense stomping/combos. Think MAX 300 on standard or even .59 on heavy. Only during the big combos with lots of steps does it give me this problem. I'm gonna open my control box and double check all connections, but if anyone can give me any insight, it'd be appreciated!! E1.gif


Well, after some trial and error tests, I solved the problem! The pad is working perfectly now. If anyone experiences trouble like I did (explained above), I've got a couple ideas that might help you out, just let me know. riiight.gif
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Lonfelk
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3918. PostPosted: Mon Apr 04, 2005 8:31 am    Post subject: Reply with quote

Hey!

I've recently asked a question and noone answered it yet, it got lost in this thread, so here it is again:

--=-=-=-=-=--

- Metal squares: Better to screw them from top of the sheetmetal to the base of the metal pad or from the bottom of the metal pad right into the plywood that makes the square? --> I want to know if one is safer than the other, safer as in I'm worried that the sheetmetal would detach from the square if its secured from the bottom instead of the top.

- Trick bar: How would you do that? Put it in the back border (in some holes you would do) and secure it with brackets? --> Just wondering if it would be a nice upgrade.

- Pad base: Would it be better to (assuming I want it to carry alot of weight, so it can't possibly brake if someone big stomps on it):
1) metal squares and arrows directly on the plywood base (refer to: http://2legacy.com/ddrpad/)?
OR
2) put 2x4 supports for each metal square/arrow (supports are between the base and the metal square/arrow - just like riptide's)?

--=-=-=-=-=--

Thanks so much to anyone who would answer to at least 1 of these questions.

~:Lonfelk:~
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SuRfReAk
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3919. PostPosted: Mon Apr 04, 2005 1:51 pm    Post subject: Reply with quote

We've already been over the first two questions. The first is one or two pages back, a couple of long posts. As for the second, it's been discussed many times, but the problem is that the base cannot support the horizontal pressure that you place on the bar. I was thinking about 4x4' underneath the pad, with 3 vertical supports, but so far the only working homebuilt bars (that have been posted) are triangular (with an outreaching support). As for the last question, it doesn't really matter, the pad will be plenty strong. Personally I'd use 2x4 or 1x2 rails underneath the pad, like ddrhomepads, then mount it on plywood. Nothing's going to break from someone stomping on it...there's really nothing that could break/snap from downward pressure.
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