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My home built metal DDR pad (Part IV)
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mtwieg
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Location: من الواضح انك لا اعب الجولف
3500. PostPosted: Thu Jan 27, 2005 12:35 pm    Post subject: Reply with quote

grgisme wrote:

If I get "sheets" of sheet metal that look good, my cheapest solution is around 100- 110 dollars. So that roll would be cheaper. I'm just looking for ways to cut costs. I have the money to go all out and spend the 120 bucks, but I have the time so I might as well shop for it cheaper.


Aluminum rolls (called "flashing") will work if you cut the edges like padmaker did. How ever, you will need an EXTREMELY strong adhesive to prevent the edges from curling, which sucks. I recommend using the absolute strongest epoxy you can get. Spray on adhesive didn't work for me...

I've been building pads for 70 bucks a pop for a while, and they all work very well. props to chris for several ideas to improve it.
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5thDementian
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3501. PostPosted: Thu Jan 27, 2005 1:07 pm    Post subject: Re: Arrow Graphics Reply with quote

SuRfReAk wrote:
Hey 5thDementian, where did you find your arrow graphics? I've been looking for a different color arrow to use for my 2nd pad, so they both won't look the same, and your red/orange one is spiffy!


I had a file called arrow.psd or something like that (got it from this forum actually)... it came with the standard colored arrows...

I'm not great wit photoshop, but I did figure it out. Essentially, I created a mask layer over the arrow graphic itself and could then color it with whatever color/gradient I wanted.

In short, I changed the colors myself.
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HitokiriX
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3502. PostPosted: Thu Jan 27, 2005 2:16 pm    Post subject: Re: Screws Reply with quote

pandaran wrote:
I'm pretty sure the bigger the number, the bigger the screw head, but you could double check at the hardware store.

Oh, and someone asked about the foil tape earlier. I saw it at Home Depot next to the duct tape. Don't know if that's where it's located at other stores, though. If you use it, be careful when you're smoothing it down, because the edges of it will slice you up big time.


thanks so much pandaran for the info! I don't really know if i'll be using the foil tape though cuz i won't be building a pad with adjustable arrow well contacts and foil tape would be a little too thin I'm thinking. the corner brackets seem good for me.
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pyro4fire
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3503. PostPosted: Thu Jan 27, 2005 2:41 pm    Post subject: yeah yeah Reply with quote

itll be good, but xpensive, and i for one am going for cheap but secure and effective
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Jeremy37077829
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3504. PostPosted: Thu Jan 27, 2005 6:12 pm    Post subject: Reply with quote

theinsanitytest wrote:
Quote:
First off, go easy on the boy!


laugh.gif riiight.gif sry jeramny i am a little edgy because i have a friggen math regents to study for tomorrow and i take a quick break from it and pow stupid post, with little sleep i get irritated erm.gif

but, eh, what are you going to do about, (i hope it is that you are going to make a dance pad E15.gif )




its alright. as soon as i can find out how to put pics on this dumb thing frust.gif i will show you guys this kick@$$ pad i found in another forum.
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grgisme
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3505. PostPosted: Thu Jan 27, 2005 6:45 pm    Post subject: Reply with quote

Thanks for all the input guys.

I got an actual sheet of sheet metal, 2 actually, today. Got my sheet metal for 18 bucks total (cheap!), got the plywood I need for the base and the borders, the screws I need, enough corner brackets for one pad (good grief... I'm going to try to bend my own with some spare sheet metal...), and the weatherstripping. Earlier in the day I also got all the Lucite I need for both pads for $35.00.

Gotta run, will talk more later
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HitokiriX
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3506. PostPosted: Thu Jan 27, 2005 7:41 pm    Post subject: Reply with quote

grgisme wrote:
Thanks for all the input guys.

I got an actual sheet of sheet metal, 2 actually, today. Got my sheet metal for 18 bucks total (cheap!), got the plywood I need for the base and the borders, the screws I need, enough corner brackets for one pad (good grief... I'm going to try to bend my own with some spare sheet metal...), and the weatherstripping. Earlier in the day I also got all the Lucite I need for both pads for $35.00.

Gotta run, will talk more later


at the rate you're going you'll have enough materials for 2 pads with only the amount of cash for 1! may I ask how you got your materials so cheap? or where? isn't lucite supposed to be an extremely tough acrylic? i really do wonder how you got all your lucite for only 35$
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grgisme
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3507. PostPosted: Thu Jan 27, 2005 7:59 pm    Post subject: Reply with quote

I went into a local glass shop (called Mores Paint and Glass -- family owned I believe), and just asked for 8 pieces of 11" x 11" "plexiglass" -- guy knew what I meant, else I'd have said acrylic -- and said I could cut it myself, or pay them to cut it if I had to. He went in the back and looked around and found scrap pieces that added up to what I wanted. Each piece was slightly larger than I needed, but he only charged me for what I had wanted. Not sure how much he was charging per foot or anything, but it was clearly pretty cheap. With tax I payed $35.62 for that.

The sheet metal was cheap, but is slightly different than what you guys have been using, it's not just one solid shiny color, has a slight design of some sort. It's still going to look good though. I'll put up pictures when I go to start building.

So far I've spent... $151.44. That's all my materials, minus another possible $25 for corner brackets on the second pad (unless I make it out of the spare sheet metal I have). That includes lights, and the border I'm putting on my pad as well, plus 2 project enclosures for the control boxes and the pushbuttons. I had a few things, such as the wood for the sheet metal panels and the wood for the frame, and I had a spare dance pad that I'm using the controller card out of. I still have yet to buy the wire, the cord between the pad and the control box, and the female connectors that wire will plug into. But I am likely getting those for free, along with the mouse pads to use for the traction on the bottom of the dance pad. I have to pay for my arrow graphics to be printed at Kinkos (I believe I'm going to try to have them printed on glow in the dark - adhesive paper).

Alright! I'm so close to building I can smell the burning wood from all my mistakes! Heh, I'm out for the night. I'll post updates with pictures as I begin the process. I'll be building one, testing it and perfecting it, and then building my second one.
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adamthole
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3508. PostPosted: Thu Jan 27, 2005 9:21 pm    Post subject: Very nice grgisme Reply with quote

Very nice, good luck.

I hope to be buying my materials in the next couple weeks...but I may wait and see how your lights turn out first.
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pyro4fire
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3509. PostPosted: Fri Jan 28, 2005 4:04 am    Post subject: Reply with quote

im waiting on your lights too, ive been looking around the net and i now have a better understanding how they need to hook up but i lack the parts to mess around with... maybe if yours work ill just mooch off your knowledge E13.gif or i just might get to impatient and do it myself and spend more money biggrin.gif
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HitokiriX
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3510. PostPosted: Fri Jan 28, 2005 5:57 am    Post subject: Reply with quote

looking forward to your pad pics and tutorial grgisme!! If i ever get the chance to build my own I'll post pics as well. I had all the instructions layed out too....but my dad just took one look at it and said "too expensive". frust.gif then he went downstairs and fixed my broken CG pad with like cards or something. grr....it still sucks but works in some way....*sigh*
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james9631
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3511. PostPosted: Fri Jan 28, 2005 4:22 pm    Post subject: Reply with quote

yeah that sucks to have your parents around to tell you what you can and cannot do. I remember those days... heh. I hope you can get around to making it soon. I had a lot of fun making my first pad about 3 years ago. I was among a handful of others working off ddrhomepad's design. The pad worked ok and needed much improvement. Im no craftsman so no surprise there. Anyway, good luck to you and everyone else. It's a lot of fun.
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ropeadope
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3512. PostPosted: Sat Jan 29, 2005 4:36 am    Post subject: Reply with quote

Should make the money yourself, then buy it if you really want it E1.gif

Anyone like this following idea? I was thinking about doing the softpad mod, but adding some thick foam on top, it's kinda hard to explain exactly how i would set it on there, but i got a diagram in my head. I think that would really help out the longevity of the pad. I think i'm going to try it. I might just skip the "hardwood floor covering" part. I wonder where i could buy other than Redoctane: http://www.redoctane.com/ignition-insert.html

That looks like pretty good foam. I don't know where else i could buy it. Need to find some that doesnt wear down real fast, and it has to be thick of course, and not squishy. Any suggestions there?
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SuRfReAk
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3513. PostPosted: Sat Jan 29, 2005 6:30 am    Post subject: Reply with quote

I've got an idea biggrin.gif . My friends and I bought two softpads before I built a metal one, but now they want metal ones too, since they're getting their own playstation (we used to share). Has anyone ever tried making a metal pad using the contacts from a soft one? I was thinking about just recessing the contacts into a piece of plywood with a router or something, then still using weatherstripping around it and lucite/lexan on top of it, so when you step on the lexan, it compresses the weatherstripping and hits the soft pad contact (just like a metal pad, without the metal contacts). Obviously I'd still have to build the 5 non-arrow panels, but I'm wondering if someone has tried this before/if the contacts can handle it.
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grgisme
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3514. PostPosted: Sat Jan 29, 2005 6:34 am    Post subject: Reply with quote

How would you ajust the sensitivity then? I forsee you running into problems, not to mention that it's just as much work. I thought about it myself, but seems to me (especially in a wood environment) that the screw contact system would be more reliable. What's it going to hurt though? Odd's are you're already using the controllers out of the pads, so you wouldn't be losing anything. Good luck if you decide to go for it!
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5thDementian
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3515. PostPosted: Sat Jan 29, 2005 7:28 am    Post subject: Reply with quote

I agree that it's a bad idea... it's basically a super thin piece of plastic (thinner than a piece of paper) with some very thin metal contacts that would tear easy. I don't think the pad would last very long.

If you do try it... make sure you design the pad in a way that will let you go back and re-make the buttons, should the soft-pad buttons fail.
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james9631
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3516. PostPosted: Sat Jan 29, 2005 7:47 am    Post subject: Reply with quote

the soft pad contacts are definitely thin plastic and very flimsy. They would not make good cantacts on the metal pad. I highly suggest you not to go this route.
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SuRfReAk
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3517. PostPosted: Sat Jan 29, 2005 9:23 am    Post subject: Reply with quote

Oh. Thanks for the info. I used a ps2 controller for my contacts on my pad, so I didn't know what the contacts were like (e.g. never ripped open a soft pad for the circuit board). I just came up with it in my musings, trying to think of ways to save a little money. I think I'm just going so use some of chriss' (padmaker) ideas, with the screen and aluminum instead of sheetmeal, and lucite instead of lexan. Lexan is NOT worth the cost.
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HitokiriX
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3518. PostPosted: Sat Jan 29, 2005 9:54 am    Post subject: Reply with quote

SuRfReAk wrote:
I think I'm just going so use some of chriss' (padmaker) ideas, with the screen and aluminum instead of sheetmeal, and lucite instead of lexan. Lexan is NOT worth the cost.


I think I've forgotten, but how strong is lucite? I always got it mixed up with lexan so I got confused about which is better, how much each costs, etc. Oh and how much are you getting your lucite for? I want to get an acrylic that's strong enough to handle some 250 lb. stomping but still be fairly cheap.
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SuRfReAk
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3519. PostPosted: Sat Jan 29, 2005 10:59 am    Post subject: Reply with quote

Lucite is an acrylic where Lexan is not. It cost me $70 for the Lexan alone for 2 pads. Yes, it's extremely strong, but I think you'll be fine with Lucite, even for 250 lbs. I remember Lucite being about half the cost, so I'd say around $40 for Lucite. I'm going to do some looking around, because that wasn't very good Lucite, it was pretty scratched up, and only had some sort of very thin cellophane covering over it. If you're worried about it breaking because of weight, you could just move the foam core slightly in, so there would be less unsupported surface, causing less sensitivity, but more strength (with that weight, it will still probably be pretty sensitive). I know Lexan holds up though, I've jumped on every arrow absolutely as hard as I could, and my 220 pound dad tried it out.
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